Ensuring Safer Palletising tasks involving loading and unloading goods or produce can result in serious injuries if associated risks are not addressed. The primary issues include manual loading practices, awkward postures, repetitive tasks, and the stacking of pallets in a way that poses risks. Statistics from the vegetable growing industry in Queensland highlight the prevalence of sprains and strains, leading to substantial costs and time off work.

Risks associated with manually loading pallets include strains and sprains in various body parts due to awkward postures and repetitive movements. The task's repetitive nature, often performed by the same workers throughout a shift, increases the likelihood of injuries. The stacking of pallets too high, the use of steps, and a cluttered work area contribute to the risk of falls and trips.

Effective solutions focus on eliminating manual tasks or redesigning work areas and equipment. Recommendations include the use of automatic/robotic pallet stackers, adjustable pallet raisers, platform structures with hydraulic lifting systems, negotiating with clients and transport companies for pallet configuration, thoughtful planning of work areas, and maintaining clear walkways. The goal is to enhance safety by minimizing manual handling and optimizing the work environment.

Source: Queensland employee injury database. Data current as at May 2007.